1~3 Decks High Accuracy 1500*5000mm Side Doors Access Gyratory Vibrating Screen for 1.0mm 0.85mm 0.3mm Silica Sand

Introduction

AAREAL can make 1~3 decks high accuracy 1500*5000mm side doors access gyratory vibrating screen for 1.0mm 0.85mm 0.3mm Silica Sand, the capacity is about 5~7 tons per hour.

Silica sand, a critical raw material in industries like glass manufacturing, foundries, and construction, requires precise screening to meet quality standards. Traditional vibrating screens often struggle with efficiency, maintenance, and contamination risks. Enter the side door gyratory screen—a game-changer in silica sand processing. This article explores its design, advantages, and optimization strategies for industrial applications.

What is a Side Door Gyratory Screen?

A side door gyratory screen is a high-precision screening machine combining gyratory and reciprocating motions to separate particles with unmatched accuracy. Its defining feature is the side-access door, allowing operators to replace or clean screens without dismantling the entire machine.

Key Components:

• Multi-layer screen decks: Up to 3~4 layers for simultaneous grading.
• Bouncing ball system: Prevents mesh clogging.
• Quick-release clamps: Simplify screen replacement.
• Fully enclosed structure: Minimizes dust and noise (<80 dB).

How AAREAL Side Door Gyratory Screen Works for Silica Sand

1. Motion Mechanism:
   The screen’s eccentric drive generates a gyratory-reciprocating motion, spreading silica sand evenly across the whole screen surface. This ensures full utilization of the screen surface and reduces blind spots.
2. Screening Process:
   • Silica sand enters the top layer.
   • Undersize particles pass through corresponding meshes.
   • Oversized materials exit through separate outlets.
3. Self-Cleaning Design:
   Bouncing balls keep meshes clear, maintaining 90–99% screening accuracy even for fine silica particles.

Advantages Over Traditional Vibrating Screens

1. Rapid Screen Replacement
   The side-access door allows single-person operation to replace individual screen frames (divided into 2–8 lightweight sections) for each layer, slashing downtime by 70%.
2. Enhanced Durability
   No vertical vibration minimizes wear. Screen lifespan is longer than conventional vibrating screens.
3. High Capacity & Precision
   Handles 2–150 t/h while achieving 90%~99% accuracy—ideal for grading 100μm–10mm silica sand.
4. Cost Efficiency
   • Replace only damaged mesh sections, not entire layers.
   • Low energy consumption and maintenance costs.
5. Eco-Friendly Operation
   Fully enclosed structure prevents silica dust leakage, ensuring compliance with workplace safety regulations.

Applications in Silica Sand Processing

1. Glass Manufacturing:
   Ensures 99.9% purity by removing oversized quartz grains and ultrafine impurities.
2. Foundry Sand Preparation:
   Grades sand to AFS 50–100 specifications for casting molds.
3. Hydraulic Fracturing (Frac Sand):
   Screens 20/40 and 30/50 mesh proppants with minimal particle breakage.

Maintenance Tips

• Daily: Inspect bouncing balls and tighten clamps.
• Monthly: Lubricate eccentric bearings.
• Annually: Replace worn mesh sections (not entire layers).

Conclusion

The side access door gyratory screen is redefining efficiency in silica sand screening. With its rapid maintenance, high throughput, and pinpoint accuracy, it’s the go-to solution for industries demanding premium-quality sand.

Contact: Ms. Magie

WhatsApp/WeChat: 0086-15637361027

E-mail: sale@aarealmachine.com

magiecn@gmail.com